Magnus PFMEA

AI-powered Process FMEA built to AIAG-VDA 2019 standards. Process flow mapping, control plan generation, and real-time compliance validation. Your intelligent quality partner.

FMEA Steps

80%

Faster Creation

AI Agents

Zero

Format Errors

100%

Traceability

Problems It Eliminates

Manual Excel PFMEAs with inconsistent formatting and no validation
Hours spent manually identifying failure modes for each process step
Control plans disconnected from risk analysis
No link between process FMEA and design FMEA or field data

Key Capabilities

📝 PFMEA Editor (AIAG-VDA 7-Step)

Planning, Structure, Function, Failure, Risk, Optimization, Documentation. Action Priority (H/M/L) auto-calculation with cascading effects.

🔄 Process Flow Diagram

Drag-and-drop process steps, swimlane view, 4M classification (Man/Machine/Material/Method), critical and significant marking.

📋 Control Plan Generation

Auto-generate from PFMEA data. Inspection methods, sample plans, reaction plans, gage management — all linked to risk items.

🤖 AI Ideation Wizard

Describe your process in natural language → AI generates structured process steps with failure modes. Powered by Gemini 2.0.

🎯 5T Project Scoping

Intent, Timing, Team, Tools, Tasks — structured project definition ensuring every PFMEA starts with clear boundaries.

📊 Dashboard & Reports

Risk summary by Action Priority, open actions tracker, compliance status. Export to PDF and Excel.

AIAG-VDA 7-Step Methodology

Step	Name	Features
1	Planning & Preparation	5T scoping (Intent, Timing, Team, Tools, Tasks)
2	Structure Analysis	Process flow, hierarchy, 4M categories
3	Function Analysis	Process functions, requirements linkage
4	Failure Analysis	Failure modes, effects, causes chain
5	Risk Analysis	S-O-D ratings, Action Priority (H/M/L)
6	Optimization	Actions, responsibilities, due dates
7	Results Documentation	Reports, audit trail, approval

AI-Powered Features

🤖 AI Ideation

Describe your process → get structured PFMEA content with failure modes per step.

💬 Smart Coaching

Real-time tips as you build. AIAG-VDA format validation and completeness checking.

📋 Auto-Generation

Control Plans created directly from your risk analysis data.

🔍 Compliance Check

AI auditor validates AIAG-VDA format compliance in real time.

Standards Compliance

Industry	Standards
Automotive	AIAG-VDA FMEA Handbook 2019, IATF 16949, PPAP Requirements
Aerospace	AS9100, Process Control Documentation
Medical	ISO 13485, IPC Process Quality
General	Lean / Six Sigma, ISO 9001

Who Is This For?

Quality Engineers building AIAG-VDA compliant PFMEAs
Process Engineers documenting control strategies
Quality Managers needing visibility across programs
Suppliers meeting OEM PPAP requirements
Anyone tired of spreadsheet-based FMEAs