Magnus Resolve

Close the loop between field failures and design improvements. 8D problem solving, root cause analysis, Weibull life data, warranty forecasting — all feeding back into DFMEA and PFMEA automatically.

Full Workflow

RCA Methods

100%

Audit Trail

21 CFR

Part 11 Ready

Problems It Eliminates

8D reports as shelf-ware — months of investigation in Word docs nobody can search
Field intelligence doesn't reach design teams — same mistakes in next program
Corrective actions are "done" with no statistical proof they worked
No supplier accountability — vague timelines, no evidence tracking

Core Capabilities

📋 8D Problem Solving

Full D0–D8: emergency response, team formation, IS/IS-NOT, containment, root cause, CAPA, prevention, closure.

🔬 5-Why Analysis

Iterative drill-down with evidence linking at each level. Visual cause chain from symptom to root cause.

🐟 Ishikawa Diagram

Visual fishbone with 6M categories: Man, Machine, Material, Method, Measurement, Mother Nature.

📊 Pareto Analysis

80/20 visualization. Identify the vital few failure modes driving most quality costs.

📈 Weibull & MTBF

Field life data fitting, fleet availability, repair time tracking, B-life estimation.

💰 Warranty Forecasting

Claim tracking with Weibull-based projection. Cost-per-unit analysis and what-if scenarios.

Root Cause Methodology Hub

Method	When to Use	Key Feature
8D	Customer complaints, systemic issues	Full D0-D8 with team management
5-Why	Quick drill-down investigations	Evidence linking at each level
Ishikawa	Brainstorming root causes	6M visual fishbone diagram
DMAIC	Process improvement projects	Define-Measure-Analyze-Improve-Control
A3	Lean problem solving	Single-page structured reporting

Closed-Loop FMEA Integration

🔗 FRACAS → FMEA

Resolved field failures automatically update DFMEA/PFMEA occurrence scores. True closed-loop reliability.

🧪 Quantify Verification

Statistical tests verify corrective action effectiveness. Before/after comparison with p-values and confidence intervals.

🏭 Supplier Portal

External action tracking with SLA management. Hold suppliers accountable with clear timelines and evidence.

👥 Customer Portal

Claim submission, status tracking, and resolution communication. Professional customer-facing interface.

Compliance & Regulatory

Industry	Standards
Automotive	IATF 16949, AIAG CQI-20, 8D/CAPA
Medical	21 CFR Part 11, ISO 13485, Complaint Management
Aerospace	AS9100, MIL-HDBK-338, Objective Evidence
General	ISO 9001, ISO 10002 (Customer Complaints)

Who Is This For?

Quality Engineers managing 8D investigations and CAPA
Reliability Engineers analyzing field failure patterns
Warranty Managers forecasting cost and exposure
Supplier Quality Engineers tracking external corrective actions
Program Managers needing visibility into failure resolution